So back to the drawing board for a much better design. This design used a 4'x8' sheet of orange coroplast and an 18" by 8' section of left over yellow coroplast. All of it 4 mil as we haven't found anyone to sell us the thinner 2mil stuff.
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It still needs some tape to cover the seems but other wise came out pretty well. Lacking an obvious place outside to mount the headlight, we cut a hole in the front of the fairing and mounted it inside by attaching it to the aluminum frame visible in the first picture above.
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Here it is from the side. The back ends still need to be trimmed after the tail box is done. Entry is enabled by tilting the fairing forward. Next step is a wind shield. More pictures click here