Mike and I made substantial progress on the new fairing design. More Pictures
This fairing is being built for Mike's Catrike Speed. The Catrike poses a particular challenge for coroplast fairings because of its reclined seat position. Its usually hard to see over a fairing that doesn't hit your knees.
To solve this dilemma, we put a sight channel down the middle that lowers the fairing by 3.5" between your knees. The nails in the picture are just temporarily holding the coroplast to the aluminum frame. Besides dealing with the sight line issue, our other goal was to build this front fairing out of a single 4x8 recycled political sign.
The final challenge was to see if we could successfully copy Ethan Davis's fairing mount. Ethan developed a very clever design that has a jaw that clamps down on a bracket attached to the fairing frame. This makes a secure mount which with a push from your toe releases the fairing for transport or in case you just want to ride unfaired for a while.